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Custom Thermoforming

Custom Thermoforming 

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Algus custom-built thermoforming machines are designed by the man who revolutionized the packaging industry, Art Gustafson. They ensure that each thermoform blister, clamshell and tray meets the strict test standards. On-site plastic thermoforming engineers assure uninterrupted operation and precision packages.


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If you would like us to quote your packaging requirement, please fill out our online quote form. This will help us to better serve you.

Retail Blister Packaging

A custom thermoform Blister Packaging is a cavity formed in plastic which is then sealed to a card with a product in between. Thermoform Blister Packaging are a cost effective packaging solution that allows your product to be seen, but not touched. Algus blisters are custom designed and engineered for your product. With quick turn around times on prototypes, in-house thermoform tool design/fabrication we can produce a custom blister in a timely fashion, getting your product into the marketplace.

 

Thermoforming Clamshell Packaging

Testimonials

An all encompassing, custom thermoform clamshell packaging, that is developed with a living hinge. This allows your product to be displayed in a blister type function in the front, but supplies a clear back allowing your product 100% viewing. Optional is the ability to place cards or informational media with your product. Algus provides custom designs to enclose your product and card with multiple types of closures from basic ring snap to sealing machine feedable clamshells, which can be sealed with different methods best fitting your needs.

First of all thanks for all of your help. We are shipping out all 10,000 units tomorrow on schedule. Your input on the design and the refinements to the design were invaluable. If we do this again and we may well we will certainly call you again.

Andy Stevenson
Stevenson The Color Company
http://www.stevensoncolor.com

Thermoforming Bi-Fold clam Packaging

These custom thermoforming clamshells are designed so your retail clients have a way to merchandise your product by hanging it on a peg wall, standing it on a shelf, or sitting it in a display. The three part design typically includes a triangular base that allows the clamshell to stand upright on a shelf. All Bi-Fold clamshells are made from the same crystal clear PVC material as standard plastic clamshells. Working with you, we design the clamshell packaging, build the production tooling, and ship the product on time at a competitive price.

Thermoforming Tray Packaging

A tray is a multi-cavity product thermoform from plastic. They have many different functions from stand alone store displays to assembly part carriers. Trays can be designed with lids, snap devices or stacking features, whichever best fits the functionality of your part or product. These trays are custom designed and engineered for your product. With quick turn around on prototypes, in house tool design/manufacturing and short lead times, we can produce a custom tray in a very short time to get your product to the stores.

KidCo's New Packaging Helps Expand Business Opportunities

Mr. Kaiser commented recently, “It doesn't seem like over a year could have passed. The huge project has now been achieved. Thanks again to the Algus team for a job well done.”
>>Read More

Mr. Kaiser
KidCo
http://www.kidcoinc.com

Normal concept to delivery for custom thermoforming:

  • Concept drawings = 5 business days
  • Prototype samples = 5 business days 3 business days (if required)
  • Thermoforming tooling = 20 business days or less
  • Thermoforming orders = 3-4 week turnaround (depending on plastic deliveries)
  • Expedited delivery services available.

We’re a full service contract packaging provider of:

  • Customized primary and secondary packaging
  • Point-of-purchase displays
  • Custom assembly
  • Cartoning
  • RF sealing
  • Heat Sealing

 

Thermoforming is a method of manufacturing plastic parts by preheating a flat sheet of plastic, and then bringing it into contact with a mold whose shape it takes. This can be done by vacuum, pressure and or direct mechanical force. The process offers close tolerances, tight specifications, and sharp detail.

Stock Packaging
Also Try Stock Thermoforming Packaging

 

Also Try Stock Thermoforming Packaging

Request a Thermoforming Brochure

thermoform tooling

Thermoform Tooling 

 

Thermoform Tooling BUILT HERE!

Our thermoform design and tooling engineers are capable of turning concept to CAD/Solid Works design and then our expert thermoform tool makers are capable of quickly producing a quality prototype and production tool for thermoforming.

Capabilities include:

  • Complete design and fabrication
  • 2D and 3D
  • Prototyping
  • Plug Assist
  • Grid Assist
  • Pressure Box
  • Stacker

Successful packaging operations require more then just outstanding machinery and Heat seal tooling. That's why Algus delivers the same quality you expect from our machines to our thermoform tooling. We can supply custom thermoforming and thermoform tooling for new projects, or duplicate existing tooling.

 

 

 
thermoforming tooling
Details on thermoforming tooling

 

 

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