Algus is a leader in Thermoform Packaging and Blister Packaging for retail markets. Our promise is to provide you, our customer, with Blister Packaging products you need to succeed and lead in markets worldwide. Increase shelf impact. Create greater brand awareness. Meet deadlines. Algus Packaging does it all. On crowded shelves and in busy displays, you need your package to stand out. You need Algus Packaging. Whether it’s keeping your product safe from damage, or meeting critical buying cycles, we’ve got your solutions.

It starts with an idea, a concept, a brainstorming session. The idea becomes a design, then a mold and finally a prototype submitted for your approval. These are the first steps to providing you with the highest quality thermoformed blisters, clamshells, bifolds, and trays. They are also the first steps in developing a long-term relationship.

At Algus our thermoforming process defines “Customer Intimacy”. From your first contact with your project leader, Algus will work to ensure your package meets all your needs: product fit, appearance, functionality and shelf appeal.

Using the latest design and programming software, our engineers can create packages for almost any application. From a basic rectangle face seal blister to complex three-dimensional bifolds, Algus will deliver excellence. We can duplicate or modify an existing package; or develop a new product based on your requirements.

Our in-house machine shop will make your thermoform tooling from high-grade aluminum. This process is done on  state-of-the-art CNC milling machines, then the tooling materials are hand polished for the greatest clarity.

We design and built our own thermoforming machines to ensure we could handle runs of any size with precision and efficiency. Capable of vacuum and pressure forming, our thermoforming process maximizes material usage and cycle speed, which lowers the cost to you. We also offer matched metal capabilities and low-cost cut and cleared hang holes.

Plastic Thermoforming Capabilities Include:

Face Seal Blisters
Trays Inserts
Two Piece Clamshells
Mock Clamshells
Trapped Blister

Face Seal

Single blister sealed to a heat seal coated card

Full Face Seal

Single blister covering entire card sealed to above, primarily for strength- hang hole, better quality look

Trapped Blister

Front and back card sandwiching a blister so the flange is not visible. Front card has cutout shape of blister cavity. Strength, recycleability (if blister not sealed to either card)

Mock Clamshell

Single blister with a frame formed normally about ¼” depth to allow heat seal card to be sealed inside blister. Looks like a clamshell for about 1/3 less cost.

Retail Blister Packaging

A packaging technique which involves the heat seal of a rigid, thermoformed outer shell which houses a product, to a coated back card. A method commonly used for retail items.

Clamshell Packaging

A custom thermoformed package that is typically designed with 2 halves connected with a hinge. This is an option for companies who have heavy or expensive retail items that require tamper proof protection. These packages can be designed with a hang hole or with a “foot”, for a stand-alone option.

Hang Hole

Most every blister card has a die cut hang hole. This is required by most retailers. This allows the package to hang on a hook or peg at the store.


This is a protrusion of plastic specifically designed at the base of the rigid blister that would allow the final blister package to stand vertical on a store shelf. Blisters designed with a foot would still have a blister card.


The thickness of a film. Film is measured in mils, 80 mil or .08 inches.

See What Our Clients Are Saying About Us!

Douglas D. Danforth, Jr.

We consider Algus a part of our team.  And, we have enjoyed working with everyone we have met at Algus.

Douglas D. Danforth, Jr.President & CEO
Wandee Kirkland

When we were searching for new packaging for Bioline®, the first 100 percent biodegradable fishing line, we turned to Algus® packaging. Their ability to deliver a reusable clam package that was air and water tight with UV inhibitors was instrumental to the success of our product.”

Wandee KirklandProduct Manager
Lynne M. Warth

“I just wanted to extend a big thank you to you and your “crew” for getting the Flags of Our Nation product packaged and out the door in record time!”

Lynne M. WarthStamp Products & Exhibitions Specialist for the United States Postal Service (USPS)
Andy Stevenson

First of all thanks for all of your help! We are shipping out all 10,000 units tomorrow on schedule. Your input on the design and the refinements to the design were invaluable. If we do this again and we may well we will certainly call you again.

Andy StevensonCEO & Founder
Mr. Kaiser

“It doesn’t seem like over a year could have passed. The huge project has now been achieved. Thanks again to the Algus team for a job well done.”

Mr. KaiserKidCo’s New Packaging Helps Expand Business Opportunities

No one can say it better than our customers. Submit your Testimony

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